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  • Stone Carvers Hammers/Replies

    I am posting below my original message, the replies, then the
    subsequent message I put out, and the replies to it.

    What an erudite lot of people indeed !

    I have taken out one facetious remark, left another in and done a bit of
    other editing. I hope none of the comments have become attributable to
    the wrong person by some flaw in my word-processing. If so please accept
    my apologies.

    Replies are still trickling in - if they add materially to the
    discussion I intend to post these also in due course
    ************************************************** ********
    One of the conspicuous landmarks of Edinburgh is the ornate tower
    inPrinces Street erected to the memory of Sir Walter Scott , the
    novelist-The 'Scott Monument'.

    It is at present under repair and is swathed with scaffolding.

    Some of its numerous stone carvings have decayed and are being replaced.
    The masons use hammers the head of which are apparently made of stone.
    They are in he form of a truncated cone (i.e. a wide cylinder with
    gently sloping sides).

    The handle is short and the hammer must be so heavy that many untrained
    people would surely have difficulty in using or even of lifting it.

    Why is this the traditional mason's tool ?

    One would suppose that because of such high inertia it would be very
    difficult to control. The hammer is only moved a short distance and only
    low velocities are reached.

    The same impulse could be obtained by the use of a smaller hammer swung
    through a bigger distance. There must be some biomechanical trade off
    between the large mass that has to be controlled and the accuracy of the
    cut of the stone.

    Would the precision of the cut in the stone vary with the speed of the
    initial impact of the chisel which the hammer strikes ? The present
    system has stood the test of time.
    --------------------------------------------------
    >From "Al Vangura Jr."

    Have you thought about the number of strikes that the user must make
    using the traditional hammer (heavy and slow) vs. a smaller hammer
    (lighter and faster)? I think that the cuts need to be exact and the
    number of blows to the stone quite low - like a diamond cutter. Once the
    cut is made, there is no going back. I would be interested to hear what
    responses you get Also, my father-in-law is a stone mason and I will
    ask him what he thinks and contact you again. Good luck.

    Al
    University of Pittsburgh
    Human Engineering Research Labs
    ------------------------------------------------
    Dhendry@aol.com

    The same impulse could be obtained by the use of a smaller hammer swung
    through a bigger distance.

    Can you apply the same reasoning to golf?
    I used say that F=ma, and the only thing that the golfer controlled was
    a. But then you could use a big massy club, swung more slowly and
    achieve the same effect. This is clearly not true. Do you play golf?
    Is the mason mall that you describe peculiar to Scotland? (Maybe the
    masons in Glasgow use a more delicate instrument.)
    -------------------------------------------------------
    iallison@info.curtin.edu.au (Garry Allison)

    I think it is about the motor control capacities in combination with the
    development of linear momentum - otherwise I can see the stone mason
    swinging a golf club although I did work for a stone mason once and he
    did prefer to swing a golf club :-)

    I think it is an optimisation of momentum (angular to linear / tangental
    force of impact) and motor control/ performance.

    I recently gave a lecture on the push - throw continuum where sequential
    segmental kinetics (peak velocities) are either occur simultaneously
    (i.e synchronised = a push) or in a sequence (proximal to distal = i.e a
    throw). When accuracy and control are required the individual usually
    combines some degreeof synchronised rotations of multiple joints
    (shoulder / elbow) to at least have a rectilinear pathway at release (or
    in this case impact) rather than a curvilinear pathway. The selection of
    the strategy (push or throw) is also associated with factors such as the
    level arm length, the size and mass of the projectile and the skill of
    the individual.

    I would hazard a suggestion that in a craftsman the heavy mass may be
    optimal. Defining optimal may also be a factor - in cases where a
    mistake is catastrophic you may find the optimal pattern may reflect
    minimal error rather than maximal momentum.

    Dr Garry T Allison Lecturer in Functional Rehabilitation,
    School of Physiotherapy,
    email:iallison@info.curtin.edu.au
    Curtin University of Technology, Tel. +61 8 9266 3648
    Selby Street, Shenton Park, Fax. +61 8 9266 3636
    Western Australia 6008
    http://www.curtin.edu.au/curtin/dept/physio/pt/staff/allison/
    --------------------------------------------------------------------
    rwhiteley@magnet.com.au

    Organization: Mitchell & Whiteley Physiotherapy

    Why is this the traditional mason's tool ?

    Sorry that my explanation isn't such a definitive biomechanical one, but
    one gleaned from a hobby of mine: carving. If your question is why use a
    heavy hammer instead of a light one, I think you've answered it in the
    next sentence.

    One would suppose that because of such high inertia it would be very
    difficult to control. The hammer is only moved a short distance and only
    low velocities are reached.
    Since the heavy hammer means large momentums are created with small
    movements and small velocities (due to the large m), the hammer's easier
    to control. If you use a lighter hammer and therefore higher velocities
    to get the same momentum, it's more difficult to hit exactly where you
    want, and then the chisel starts making the decision about the carving
    rather than you. The same impulse could be obtained by the use of a
    smaller hammer swung through a bigger distance. There must be some
    biomechanical trade off between the large mass that has to be controlled
    and the accuracy of the cut of the stone.
    Again, I don't know that the trade-off is biomechanical in terms of an
    enhanced muscular efficiency making the work easier, it's more that the
    lower velocity movements are easier to control the accuracy of.

    Would the precision of the cut in the stone vary with the speed of the
    initial impact of the chisel which the hammer strikes ?
    Not really, just at higher speeds, it's harder to hit the spot you want.
    The present system has stood the test of time.
    Apparently so.
    Cheers,
    Rod Whiteley.
    ----------------------------------------------------
    Tim Pitt

    Just a couple of thoughts. The high mass of the hammer would make it
    more controllable, in the sense that small wobbles in the arm guiding it
    would not affect its path very much. I'm no expert, but I think such
    small movements do occur in muscle control.

    I also expect that stone masons would generally be pretty tough lads.
    There may also be a certain amount of job protection in maitaining a
    high level of skill required to do a job.

    Lastly, the size and shape of the hammers is also a compromisefor the
    job to be done - does this hammer cope with several different types of
    stone, or just granite ? Can it cope with large lumps, as well as the
    level of detail required for monumental work ?

    Anyway, why don't you ask one of the masons !

    Tim
    -------------------------------------------
    From: Andrew_Pinder@hsl.gov.uk

    Wood carvers use very similar shaped mallets, which are made of lignum
    vitae which is a very dense wood. The short handle length is
    presumably to prevent the weight of the mallet forcing the wrist into
    ulnar deviation. The shape allows all parts of the head to be used for
    striking. Are you sure about the material? Surely a stone hammer would
    be liable to splinter or crack when used with a metal chisel.

    Andrew.Pinder, MSc, Eur Erg
    Ergonomics and Work Psychology Section
    Health and Safety Laboratory, Broad Lane, Sheffield, S3 7HQ, UK
    Tel +44 114 289 2594; Fax +44 114 289 2526
    HSE home page: http://www.open.gov.uk/hse/hsehome.htm
    -----------------------------------------------------
    Blandine.Bril@ehess.fr (Blandine Bril)

    I was very interested by you message and pleased to hear about some one
    asking question about hammering. With some colleagues we have been
    working for some times on hammering in a particular case of stone
    knapping : the experiment took place in India, in Kambhat, were people
    still make beads in stone, unsing a technique of "indirect percussion by
    rebound".

    I think we have some element of answer to your question :

    Would the precision of the cut in the stone vary with the speed of the
    initial impact of the chisel which the hammer strikes ?

    We have shown, using an accelerometre stuck on the head of the hammer,
    that expert stone knappers are able to "control" or to tune acceleration
    of the hammer, depending on the task (length of the flake to detach, or
    the raw material to knap) much better than the less expert do. In
    addition, using a harmonic analysis we may hypothesise that the expert
    minimize energy, during a sequence of percussion.

    We have published preliminary results and we are now writing a paper in
    English on that experiment.

    landine Bril

    Apprentissage, Cognition et Contexte
    Ecole des Hautes Etudes en Sciences Sociales
    54 Bd Raspail - F-75006 Paris
    Tel: 33 01 49 54 20 74
    Fax : 33 01 45 44 93 11
    ---------------------------------------------------
    Bryan Kirking

    I suspect that at least one reason for the hammer design is that larger
    diameter hammers moving slowly are more likely to hit the chisel, rather
    than the worker's hand. But that's just my guess.

    Bryan Kirking
    Research Engineer
    Department of Orthopedic Surgery
    Baylor College of Medicine
    Houston, Texas
    --------------------------
    kburton@cix.co.uk

    Interesting question. My guess would be that small amplitude aids
    accuracy of cut (and reduces risk of hitting hand instead of chisel !.
    Do you have any idea of prevalence of upper limb symptoms in
    thisoccupation?

    Dr Kim Burton
    Editor, Clinical Biomechanics,
    30 Queen Street, Huddersfield HD1 2SP, UK
    Voice: +44 1484 535200
    ---------------------------------
    Dhendry@aol.com

    In a message dated 6/12/98 10:17:45 AM, you wrote:

    I am aware of course of the rivalkry between Edinburgh and Glasgow,
    Oxford and Cambridge, Harvard and Yale but have never heard of a
    difference in mason's tools !
    -->>
    That was a point of the question.

    I would hope that you would get replies from masons (or mason-savvy
    people)
    all over the world. These replies might throw light on the matter of
    uniformity of masons' cutting methods. I would think, for example, that
    the
    favored tools would depend on the nature of the locally abundant or
    cheap
    material.
    I still don't know whether you play golf. If you did, I would assume
    that you
    had practical experience with the control of impulsive forces and forces
    that
    are impulsive in a gross representation and not impulsive at all on a
    finer
    analysis.
    I guess you don't play golf.

    Jack
    -------------------------------
    Geoffrey.Walsh@ed.ac.uk

    Mark Twain is quoted as saying -

    Golf is Good Walk Spoilt
    -------------------------------
    gpp3@rabbit.INS.CWRU.Edu (Wes and Gail Perusek)

    To look better into the history of hammers, you might get a copy of
    George
    Basala's The Evolution of Technology. Basala is at the University of
    Delaware. Another tool analysis is done by Dr. Robert Weber in his
    Forks, Phonographs and Hot Air Balloons
    Both are excellent texts.
    Dr. Wes Perusek
    ------------------------------------------
    SAM EVANS

    The builder's club hammer is similar in principle, with a heavy head
    and a short handle. I think the head usually weighs 2 1/2 pounds,
    and the handle is about ten inches long. This is the traditional
    tool for hitting cold chisels when cutting bricks, masonry, plaster
    etc and in my experience is much easier to use than a lighter hammer.
    The reason may be that it is difficult to strike the chisel
    accurately with a longer swing, and there is a danger of injuring the
    hand. Thinking about it, the lighter hammers used for nails and the
    carpenter's mallet are normally swung a shorter distance still,
    particularly where great accuracy is required. You suggested that a
    lighter hammer swung further might be easier, and this is exactly what
    blacksmiths do, using a sledge hammer with a handle perhaps three feet
    long. However, when striking a chisel like this, an assistant always
    holds the chisel using a handle, because of the danger of hitting the
    hand. Perhaps for the stonemasons, who want to hold the chisel in one
    hand and hit it accurately with the other, a short swing and a heavy
    hammer is the best solution.

    Best wishes,

    Sam.
    Dr. Sam Evans,
    Medical Systems Engineering Research Unit,
    UWC School of Engineering,
    PO Box 688, The Parade,
    Cardiff CF2 3TE, UK.
    Tel. (01222) 874533 or (01222) 874000 x5926
    Fax. (01222) 874533
    -----------------------------------------
    "Doug McClymont" >
    >the experiment took place in India, in Kambhat, were people still make beads in stone, using a technique of "indirect percussion by rebound".
    >----------------------------------
    >One more thought. I spent a year in India long ago working at one of themedical colleges. I saw at least one craftman working precious or semi-precious stones by hiting them with, as I remember a small hammer against a spike of metal. I took a few seconds of cine film and must have another look at it - it is now transfered to video. It was I think at a small place called Cambrai on the Gujarat coast,
    >but I would need to check that.

    Yes it is exactly there. In "colonial" terms the town is named Cambay.
    It
    is exactly as you say. I shall send you the papers we have published. We
    are now finishing a big chapter for a book in archeology (in French),
    and I
    am working on an english version of the experimental part of our study,
    that I would like to submit to the J. of Experimental Psychology.

    Blandine Bril

    Apprentissage, Cognition et Contexte
    Ecole des Hautes Etudes en Sciences Sociales
    54 Bd Raspail - F-75006 Paris
    Tel: 33 01 49 54 20 74
    Fax : 33 01 45 44 93 11
    ------------------

    Just a couple thoughts, though I know nothing of
    stone masonry or quarrying - I work with birds.

    I think it is a matter of precision, and not a need
    for force.

    Moving a light hammer through a greater excursion will make it more
    difficult to hit a chisel with precision every time. A heavy hammer
    need not be moved as much between strikes, making the hit on the head of
    the chisel more reliable, and thus making small, precise cuts during
    stone carving possible
    Logically then, if the aim is to make large rough cuts, the heavy,
    short-handled hammer is not necessary. What is the normal hammer shape
    for
    quarrying large blocks?

    Kay D. Earls
    Dept. Ecol. & Evol. Bio.
    Box G-W
    Brown University
    Providence, RI 02912

    Ph: 401-863-2619 (office, voice mail)
    401-863-3549 (lab, voice mail)
    401-863-3804 (lab, no messages)
    Fax: 401-863-7544

    Kathleen_Earls@brown.edu
    =======================
    "Al Vangura Jr."

    I still believe that the large mass should be looked at from the angle
    of
    motor control and the ability to control the mass. I spoke with my
    father-in-law (the stone mason) and he believes that like a blacksmith,
    the
    effort is used to lift the hammer and gravity/inertia is used to move
    the
    hammer. A smaller amount of energy is needed to guide the hammer with
    gravity/inertia than to go through the repetitive motions with a lighter
    hammer. Also, the hammer will have much less bounce or return after the
    impact. This along with higher quantities of impacts will fatigue the
    user. His first reaction is that if they use the tool, it is definitely
    the best tool. On the contrary, you could get used to or good at using
    any
    tool if you practice enough.

    Al Vangura Jr
    Alvst11@pitt.edu
    University of Pittsburgh
    Human Engineering Research Labs
    ----------------------------------
    Edsko Hekman
    >
    > Will there be a difference when it is struck with a light high velocity
    >missile (hammer head) or a large slowly moving one ?

    Interesting question. If impulse has anything to do with it, as I think
    it
    does, the mass of a hammer would make a difference. Given a certain
    amount
    of kinetic energy (m*v^2) the impulse of a heavier object (m*v) will be
    higher than that of a lighter object. Similarly, to obtain a certain
    impulse, the kinetic energy and therefore the energy the carver has to
    'invest' during the swing will be lower for a heavier hammer. Any takers
    from here?
    -------------------------
    ************************************************** ********
    Email -

    Geoffrey.Walsh@ed.ac.uk

    http://www.ed.ac.uk/~gwalsh

    Phone (0)131.664.3046

    64, Liberton Drive,
    Edinburgh
    EH16 6NW
    U.K.

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